Front row on counter: Trainwreck Liverpool, JCM800
Floor: DC30 2x12 combo, Class Act 1x12 combo, 18 Watt 1x12 combo
A place where I can talk about amp builds and guitar gear and playing electric guitar etc. so that I don't have to annoy those I love about this stuff. --But if you actually want to read this stuff here, I love you too.
After this was completed, I made the executive decision to cease sumultaneous work on both amps in order to complete one at a time from this point on. Because of the difference in power sections in the amps, I was trying to figure out plans for two different at the same time and this was becoming very non-productive. Too many decision had to be made regarding VVR wiring and placement and they are going to be completely different for each amp. Therefore, since I need Joe to reimburse me quickly for the parts for his Express (in order to pay my bills) I decided to finish that one first.

You can't tell, but I also installed the 2 amp slow-blo fuses and the lamp bulbs. I guess the next step shall be to populate the preamp boards that I have already eyeletted.


I did quite a bit before taking the first picture. Here we have all the Power Transformer mounted and wired up (including heater wires to all the tube sockets). Obviously the sockets, cap can, ac mains, fuse, and Transformers are mounted.
You can see from this pic that the front faceplate is on, as well as a couple pots, inputs, switches and pilot lamp. (I had to drill out the hole in order to make the Fender Lamp fit). Don't worry, I bought a special $40 unibit especially for that sort of work. Ya, the fender lamps are by far the prettiest and you can put in different colors of jewels. Josh will have his choice from the colors that I bought, but I'm starting with the amber. (I think it looks classy). He might prefer blue to tie it in with his guitar color.
Now we have the rest of the pots on the top panel installed. You can also see that the standby and power switches are wired up, as well as the pilot lamp. The other key element installed is the infamous VVR circuit wired to the chassis floor. Yes, that's right; A Variable Voltage Regulator. This will allow that cranked old-school all-tubes-distorting tone while scaling back the power to the B+ rail. In other words it sounds great at even less than ear-piercing volumes when you turn down the knob labeled MV on the top panel. You can treat it like a master volume control, but it works much more like a real "Master" volume should when you think of the term. It just turns down the volume. It's generally a pretty easy circuit to add to cathode biased amps. Cheers to Dana (UR12) for sharing it with the world. I've purchased a couple of his PCB versions for fixed biased amps, but this terminal strip version will be more appropriate for this P2P amp. I should also mention that the design of the 18 Watt T-Rex is actually the brainchild of Dana's brother Richie. That would be a neat family to be a part of.
From this picture you can see some more progress. The Output transformer is wired up (wires coming through the grommets in the chassis floor). As well, you can see that the top panel "Official Marshall Knobs" have been installed. Official Marshall knobs feel cheaper than I expected, but it is the right look for this amp. Maybe some heavier feeling ones can be found some day if Josh chooses. The top left corner of the pic also shows that the output jack (to speaker) is also installed. I just used the 8ohm tap. I couldn't find or decide on a place for an impedent selector switch, so for now, if Josh wants to try out different speaker configurations with external speakers, a different tap from the OT will have to be soldered to the output jack instead. (It's pretty quick and painless, just takes the amount of time for a soldering iron to heat up.) The switch on that bottom wall is the Negative feedback switch. You can switch between 2 levels of NFB; it's basically a presence control. The next picture will have to show evidence of a real commitment to the Point to Point Design because the remaining components and wiring would have been a part of the Turretboard...
As you can see, the cabinet construction is also underway over in sunny Revelstoke. This time the cab will be of made of the lighter weight laminated pine instead of our previous Birch Plywood.
I should hopefully make some progress on the amp portion today. I have purchased a number of Terminal strips for the wiring, and I am still wrestling with exactly how to lay this out...
Well, after a long day of staring and sketching, I barely got anything done. Planning this layout turned out to be a much bigger and more difficult task than I planned. But I eventually got a start. Here is the power tubes wired up somewhat with the B+ and filter caps. I can't seem to find the 2 Watt 2.2K resister that I thought I ordered. Gonna need one from somewhere...
Well, we have a 2.2K 2Watt Resister coming inn the mail from Abbotsford. They traveled down there just to find one for me. In the meantime, I have continued the work. It is progressing slowly. I drill holes to mount terminal strips as I need them and vacuum out the aluminum filings as we go. I guess I am slowly working my way left from the right side of the schematic. Or, you could say I am working my way right, wiring up the tubes. I finished my first preamp tube now. I still, wonder whether this qualifies as pure point to point, because I somehow imagine that there must be possibly shorter distances from each point to point than what I have achieved. I doubt this is any improvement from the eyelet board method and the eyelet boards sure would be easier. Well, maybe this will look cooler. It definitely won't look tidier.
Got a little bit more done today. I moved one cap, and did a bit of attaching wires to the pots on the T-Rex side. Check out my special new shielded cable that I got last time I was in Calgary; especially made for audio. Much nicer to work with than dissecting patch cords... Today I also took a break to fix up the Top Boost Channel of my DC30. I put some of the new shielded cable in that too.
Progress is painstakingly slow. However, I just finished my second last preamp tube. Now we can move onto the final tube wiring (which includes the tonestack and input wiring). I had to get creative when the 2.2k 2watt resistor arrived from Abbotsford today. That is because it was a 22k resistor instead. So, I wired up 2 separate 1watt 4.7K resisters in parallel instead. It's a real MacGuyver move, but it gives me a 2.3K resistance(easily close enough for the part of the amp it's in) and the current would be split between them giving them a total power handling capability of 2watts. So, it should be perfectly all right. Everything is above code.
So, today I got the rest of the front of the amp wired up; as in the input jacks and the components and wiring off of the front pots. All that remains now is wiring up the first preamp tube. I plan to finish it tonight. Then we will see if the thing works.
Meanwhile, cabinet construction has resumed in Revelstoke. This is the Tolex being prepared for the perimeter of the cabinet.
Bryant continued to work on it from this point today (Christmas Day). Next, he started wrapping and gluing the tolex around the edges.
The wrapping and gluing of the edges are completed around the front of the cab now.
The amp building part is hopefully completed. I manged to plug it in in order ot have it squeal at me. Thanks to all my online reading, I automatically knew that that would caused by the Output Transformer Secondary wires having been swapped. I quickly swapped the wires on the two power tubes and tried the amp again.
Due to a baby sleeping in the house, I could really not check the amp properly. There is guitar signal coming through though. I tried the amp through a speaker cab face down on my bed with a pillow over the back, and with the Variable Voltage Regulator as far down as it would go. Still, I dared not try for very long. We have guitar sound, but the question will be how good does it sound? is there hum? is there enough gain? does everything work properly? I will have to try taking it to church in the morning to check everything more throughly. There still may be some chop-sticking to come. Next will be the troubleshooting and tweaking.
I was not pleased to see that the pins were not straight. This did not make me happy. The EZ81 is not a crazy-expensive tube, but who wants to blow $12 on a tube that can't be used? I tried to straighten a pin and it broke and fell right out. That hurt, until I realized that it was an unused pin (only about 5 pins on the rectifier tube is actually used), so it's not so bad. Now that I know not to touch the pins individually, I still wonder if the tube will be able to be coerced into its socket. I will seek online advice.

While you can play with the value of the caps a good rule of thumb is to start out with the same size caps that are feeding the signal from your phase inverter to the grids of the power tubes. This should not cause any change in tone compared to the original tone of the amp. Some people just use .1uf. The reason for the changes are because at low voltages the signal on the grids of the two preamp tubes leaks a little dc voltage onto the guitar pot and vol control when the signal hitting these grids drive them more positive than the bias voltage applied. In simple terms it removes the scratchiness from the guitar and amp vol controls.
Filter caps wired up.
Relays are wired up
7) Once I figured that the pots were on to stay, I figured I would finish off the look of the front panel by putting the chicken-head knobs on. Oh ya, the pilot light is wired up now too.
6) I got the copper buss wire mounted to all the pots on the front panel. It took a while. I mounted some of the components on those pots and switches while they were still accessible.
5) I got a lot accomplished since the last picture. The Power Transformer is fully wired up. And most of the back wall of the chassis has been installed and wired up now too. Also, we have a couple more eyelet boards mounted on the other side wall of the chassis behind the power transformer.
4) Some components have been added to the tube sockets while they are easy to get at. Notice how this amp includes some bias test points and a bias pot that will be accessible from the outside of the amp(very nice and handy). Also notice that some components and an eyelet board are now installed on that end side wall of the chassis.
3) Ok, now we have the filament (tube heater) wires all twisted and connected up to the tube sockets. For me, it's one of the more annoying parts of amp building, so good thing it is one of the first steps. It sure is a lot easier wiring up the tube sockets before all the back panel is full and blocking the way.
2) The Next thing I did was to mount the transformers and the tube sockets, as well as a few other pieces that mount to the bottom of the chassis towards the back of the amp. The back of the amp is facing me in this picture.
1) Here is the Start of the project. A blank chassis.
I was always leaning this amp back on a box to keep it pointed up at me at the front of the stage. I had bought an amp stand, but I needed the amp to be in front of me pointed back and a stand was just too much in the way for that. It needed a low profile.
It seemed that the only Tilt-Back Legs that I could buy were made by Fender (with their name engraved on them), or a company called "Adam", that I didn't much like the look of. So, with a bit of help from the guys on Guitars Canada Forum (especially "Big White Tele"), I set out to make some legs this holiday weekend.
Well, it's time to put the back back on the amp. Thanks everyone for your help! I am quite pleased.

The VVR is controlled by the black knob (I later put on a cream colored one to match the rest). Anyways, the blue mess of wires the connects to other components behind that black knob all are part of the VVR circuit. It's not quite as complicated as it may look. a main component is that square black transistor that is screwed down to the chassis to keep it from getting too hot.
Anyways, the Tweed Deluxe was a prime candidate for VVR. The voltage for the entire amp is scaled down by the knob to bring multiple tone options at whichever volume you want. Before, he had to play it pretty loud to get that famous tweed distortion. So, this is now a truly versatile amp. Shawn is pleased.
So, as I have mentioned before, I changed my Vibrochamp into a new sort of High Gain Offering. I ripped the guts out and made it into the Schematic called the Class Act. I made that during my holidays this summer. It is now paired up with a Celestion g12H speaker (12") and sounding great.
Here's the basic layout that someone posted using a terminal strip:
Oh, and I don't know if the link will work for everyone, but here is a link to a clip of a modded Valve Junior Amp trying out different tubes and the fourth time of the riff is played with the VVR on full attenuation. Notice how quiet it is, but still great tone!